Densification (BEF, 2010) [WGT10010]


While biomass is a great renewable energy source, it is not a good fuel, because it typically contains more than 70% air and void space.  This low volumetric energy density makes it difficult to collect, ship, store and use.

Densification is a relatively new process in which the air is squeezed out at very high pressure to make pellets (using feed type machines), cubes (using alfalfa cuber) or logs (PrestoLog etc.). Best of all, for many applications almost any biomass can be used provided it is chopped fine: sawdust; agricultural residues and even municipal solid waste.

Pellets
Pellets
Cubes
Cubes
Logs
Logs

Once densified, the fuel has many uses.

Co-firing With Coal
Co-firing With Coal
Home Pellet Stoves
Home Pellet Stoves
Micro Power Plants
Micro Power Plants
Wood Gas Cooking
Wood Gas Cooking

Mass and Volume Energy Densities:  The High Heating Value (kJ/kg or Btu/lb) is a mass energy density of the fuel.  (See biomass table of HHV). However, for biomass a more important figure is the volume energy density, (kJ/liter, MJ/m3 , Btu/ft3).  Because most biomass is so light, weight is not nearly as much a factor as volume in collecting, shipping, storing and using.

The following table shows the dramatic difference between high density and low density biomass fuels.  The dense biomass fuels are a factor of 3 to 4 times heavier than wood chips, though not as dense as coal or diesel. 

                              
Mass and Volume Energy Densities of Some Fuels

FUEL

Bulk Density
kg/liter

Mass Energy Density
MJ/kg

Volume Energy Density
MJ/liter

Softwood chips ("Denver dry", 7% MCWB)

0.19

20

3.8

Home Depot 1/4" sawdust pellets

0.68

20

13.6

3/8" peanut shell pellets

0.65

19.8

12.9

Corn

0.76

19.1

14.5

Soybeans

0.77

21??

16.2

Coconut shell (broken to 1/4 inch pieces)

0.54

20.5

11.1

Coal (Bituminous)

1.1?

32.5

35.7

Biodiesel

0.92

41.2

37.9

Diesel

0.88

45.7

40.2

[From various sources, especially Appendix A of "Thermal Data for Natural and Synthetic Fuels" (Gaur and Reed, Dekker, 1998).]